From tooling to autoclave, we deliver end-to-end composite manufacturing at scale.

At Pfaff Technologies, we bring aerospace-grade precision and decades of composites expertise to every project. Our capabilities span design and development, advanced manufacturing, rapid prototyping, inspection, and repair—delivering end-to-end solutions for industries where performance and reliability matter most.

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Design & Development

From CAD modelling to material selection and prototyping, Pfaff Technologies transforms concepts into production-ready composite parts. Our in-house design and development services deliver speed, accuracy, and innovation at every stage.

Composite Manufacturing

Pfaff Technologies offers full-scale composite manufacturing using prepreg layup, resin infusion, and autoclave curing. With advanced tooling and CNC capabilities, we deliver lightweight, high-strength parts with unmatched repeatability.

3D Printing

With both large-scale FDM and precision SLA printing in-house, Pfaff Technologies provides rapid, cost-effective additive manufacturing solutions. Ideal for prototypes, tooling, and custom components, our 3D printing capabilities bring ideas to life fast.

3D Scanning

Our white light 3D scanning captures complex geometries with speed and accuracy. Pfaff Technologies uses scanning for reverse design, CAD model creation, and quality inspection—ensuring every part meets exact specifications.

Rapid Prototyping

Pfaff Technologies accelerates development with rapid prototyping services. By producing early-stage models, tooling, and fit checks, we help clients reduce risks, cut costs, and move confidently toward production.
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Quality Assurance & Inspection

We build quality into every process. Pfaff Technologies uses 3D scanning, dimensional analysis, and non-destructive testing to ensure every part meets the highest standards of strength, precision, and reliability.
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Carbon Fiber Repair & Restoration

From race cars to aircraft, Pfaff Technologies specializes in restoring carbon fiber components to factory-grade performance and appearance. Our structural and cosmetic repair services extend part life while maintaining strength and aesthetics.

Materials we work with

At Pfaff Technologies, the choice of material is critical to the performance, durability, and cost-efficiency of every composite part. Whether through composite manufacturing (layup, infusion, autoclave curing) or 3D printing (FDM & SLA), we carefully select and process materials that match the unique requirements of each project.

Carbon Fiber

Used to tailor strength, stiffness, and weight for specific applications, reinforcementUsed in both composite manufacturing and 3D printing reinforcement, carbon fiber offers the best strength-to-weight ratio available. It’s the preferred material for aerospace, motorsports, and luxury applications requiring stiffness and performance.options include carbon fiber, fiberglass, Kevlar, and natural fibres. Each offers unique benefits for structural performance, impact resistance, or sustainable design.

Fiberglass

Matrix systems bind reinforcement fibres and define part performance. Options like epoxy, polyester, A versatile material widely used in composite layup and infusion processes, fiberglass provides excellent durability and corrosion resistance at a more economical cost—ideal for marine, automotive, and industrial parts. ester, and thermoplastics are selected based on strength, chemical resistance, cost, and recyclability.

Kevlar / Aramid

Kevlar is frequently incorporated into hybrid laminates during manufacturing for its superior toughness and impact resistance. It’s used in defense, safety, and structural applications where energy absorption and abrasion resistance are critical.

Polymers & Resins

Resins used in composite part manufacturing are typically thermosetting polymers such as epoxy, polyester, or vinyl ester. They serve as the matrix material, binding carbon fibers together while providing the part with shape, strength, and durability. Resins are integral to all composite manufacturing methods, including wet lay-up, resin infusion, and prepreg processes.

Have a complex
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From advanced composites to full-scale production, see
how Pfaff Technologies delivers where it counts.

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