DESIGN & DEVELOPMENT

Every high-performance part begins with design.

Composite Design & Development Services

At Pfaff Technologies, our Design & Development service is where your vision meets precision, rapid iteration prototyping, and manufacturing readiness. We translate ideas into detailed CAD models, select optimal materials, validate form, fit, and function, and prepare tooling or production workflows all under one roof.

CAD, Prototyping & Mold Design

Our team utilizes advanced CAD/CAM systems, 3D scanning, reverse engineering, and simulation tools to ensure that every design meets performance targets and adheres to manufacturing constraints. We specialize in composite component design balancing fibre orientation, resin systems, lamination scheduling, and curing methods to deliver strength, durability, and lightweight properties.

What Pfaff Technologies offers?

Custom CAD design

Tailored to specific client goals and performance requirements.

‍In-house mold design

‍In-house mold design for precise fit and long-term repeatability.

Material selection expertise

‍Material selection expertise, from prepreg to infusion and wet layup, to maximize strength-to-weight ratios.

‍Prototyping services

‍Prototyping services that validate form, fit, and function before production.

‍Rapid Iteration

‍Rapid iteration enabled by 3D printing and 3D scanning, reducing lead times and enabling soft tooling for low-run parts.

‍Collaborative development

‍Collaborative development that blends functional requirements with aesthetic design.

Carbon Fiber automotive manufacturing design

Why choose Pfaff Tech for Design & Development?

From low-volume soft tooling to full production molds, we support every stage of the product lifecycle. Our rapid prototyping capabilities, including 3D printing with FDM and SLA technologies, allow for quick validation of geometry and fit — drastically reducing development time. Once approved, we manage mold creation, platform validation, and production handoff with complete documentation and traceability.

By selecting our Design & Development service, you gain more than just CAD models you gain early cost optimization, risk reduction, and a faster path to your first production-ready part. Our process seamlessly integrates design, manufacturing, and supply chain coordination into one efficient workflow.

With Pfaff Technologies, you’re not just outsourcing design; you’re partnering with a team that designs for manufacturability, performance, and scalability from the very beginning.

Get started today!

See how Pfaff Technologies can support you.