Composite Repair & Restoration

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Composite Repair and Restoration

Pfaff Technologies’ composite repair capabilities were born in the high-pressure world of professional motorsports, where rapid turnaround times and structural integrity are essential. What began as trackside support for Pfaff Motorsports has evolved into a full composite repair division serving marine, defence, aerospace, and automotive applications. Our team restores damaged carbon fibre and fiberglass components to their original strength and performance using industry-proven techniques, precise material matching, and controlled repair processes.

Whether it’s a race car diffuser, a marine panel, an aerospace structure, or a defence-grade component, we deliver repairs that meet rigorous performance and safety requirements. Pfaff Technologies provides complete composite repair solutions engineered for durability, accuracy, and safety. Our team pairs hands-on expertise with meticulous craftsmanship to ensure every repair meets or exceeds OEM specifications and restores full performance.

What is Composite Repair?

Composite repair involves restoring damaged or degraded composite materials such as carbon fiber, fiber glass, Kevlar, and hybrid laminates to their original structural integrity and surface finish. This process requires precise control of materials, fiber orientation, and curing conditions to maintain performance consistency.

We utilize advanced techniques, including scarf repairs, bonded patches, resin injection, and vacuum-assisted restoration, to correct delaminations, cracks, impact damage, and corrosion. Each repair begins with a detailed damage assessment and non-destructive testing (NDT) to determine the best method for restoring both strength and appearance

Why Choose Pfaff Technologies for Composite Restoration?

Composites don’t behave like metals repairing them demands specialized equipment, experience, and deep material understanding. Pfaff Technologies offers:

Aerospace-Grade Precision: Repairs meet stringent mechanical and safety standards.
Structural Integrity: Restored components perform like new with full load-bearing capability.
Cost Efficiency: Repairs extend component life at a fraction of replacement cost.
Surface Perfection: We restore visual and aerodynamic quality to factory standards.
Material Versatility: Expertise in carbon fiber, fiberglass, Kevlar, and hybrid laminates.

Bring your vehicle to our composite specialists for an evaluation. Pfaff Technologies where carbon fibre artistry meets engineering perfection.

Our Composite Repair Processes

Autoclave Restoration: For prepreg components requiring elevated temperature and pressure curing to achieve flawless mechanical recovery.
Vacuum Infusion (VARTM): For large structural repairs where autoclave curing is impractical.
Wet Layup Repairs: Ideal for field or on-site restoration of custom parts, fairings, and panels.

Each project is executed with precision, traceability, and rigorous quality control, ensuring long-term reliability and restored performance.

Bring Your Composite Project Back to Life

From carbon fiber race cars to aerospace-grade components, Pfaff Technologies delivers composite repair and restoration solutions that blend artistry with engineering excellence.

Book an assessment today and experience the craftsmanship that defines Pfaff Technologies, where composite repair meets innovation.