Composite Solutions for Aerospace, Automotive, Defense, & Healthcare

Precision Built Products & Solutions

Pfaff Technologies partners with leading organizations across aerospace, automotive, defense, healthcare, and marine industries to deliver high-performance composite solutions. By combining advanced manufacturing, rapid prototyping, and rigorous quality assurance, we create lightweight, durable, and reliable components tailored to the unique demands of each sector.

 
automotive carbon fiber

Automotive

We collaborate with motorsport OEM programs, performance divisions, and boutique supercar manufacturers to produce carbon fiber body panels, aerodynamic components, structural assemblies. Our manufacturing ecosystem delivers stiff, lightweight, and visually refined parts that integrate seamlessly into both production and specialty build workflows. We also support the aftermarket sector with precision composite upgrades built to professional standards.

defence DRONE COMPOSITES

Defence

Beyond our core sectors, Pfaff Technologies supports industrial clients with low-volume production, rapid prototyping, large-format additive manufacturing, and value engineering services. Whether optimizing existing tooling, developing new composite solutions, or exploring product innovation, we deliver practical, scalable results backed by technical expertise.

AEROSPACE + DRONE COMPOSITES

Aerospace

Pfaff Technologies operates under an ISO-compliant quality management system and controlled manufacturing processes that meet the documentation, traceability, and precision expectations of aerospace and defence applications. We provide composite part manufacturing, repair, and restoration services for flight-critical and structural components, aligning with the standards of military and commercial platforms.

Carbon Fiber Prosthetics & Medical Devices

Healthcare

Healthcare applications demand precision, safety, and innovation. We develop lightweight, ergonomic, and biocompatible composite components, including assistive devices. Our ability to manufacture complex geometries through advanced composites and additive methods ensures both functional performance and user comfort.

Our Approach

Across every industry, we prioritize collaboration, understanding each client’s performance goals, process constraints, and market pressures. Our integrated approach reduces costs, shortens lead times, and improves overall quality and consistency. Together, we transform complex challenges into competitive advantages.

Design & Development

From CAD modelling to material selection and prototyping, Pfaff Technologies transforms concepts into production-ready composite parts. Our in-house design and development services deliver speed, accuracy, and innovation at every stage.

Composite Manufacturing

Pfaff Technologies offers full-scale composite manufacturing using prepreg layup, resin infusion, and autoclave curing. With advanced tooling and CNC capabilities, we deliver lightweight, high-strength parts with unmatched repeatability.

3D Printing

With both large-scale FDM and precision SLA printing in-house, Pfaff Technologies provides rapid, cost-effective additive manufacturing solutions. Ideal for prototypes, tooling, and custom components, our 3D printing capabilities bring ideas to life fast.

Contact Us

3D Scanning

Our white light 3D scanning captures complex geometries with speed and accuracy. Pfaff Technologies uses scanning for reverse design, CAD model creation, and quality inspection—ensuring every part meets exact specifications.

Rapid Prototyping

Pfaff Technologies accelerates development with rapid prototyping services. By producing early-stage models, tooling, and fit checks, we help clients reduce risks, cut costs, and move confidently toward production.

Quality Assurance & Inspection

We build quality into every process. Pfaff Technologies uses 3D scanning, dimensional analysis, and non-destructive testing to ensure every part meets the highest standards of strength, precision, and reliability.

Carbon Fiber Repair & Restoration

From race cars to aircraft, Pfaff Technologies specializes in restoring carbon fiber components to factory-grade performance and appearance. Our structural and cosmetic repair services extend part life while maintaining strength and aesthetics.

Carbon Fiber automotive manufacturing design